*2.7.2 Production execution management and production information management dashboard*

To control production process provide production execution management (PEM) dashboard and production information managements (PIM) dashboard, both dashboard bundle in a single dashboard call as PEMPIM dashboard [19].

The architecture of the dashboard is shown in **Figure 13**, and the windows dashboard is equipped with menu:



#### **Figure 13.**

*Production execution management and production information management dashboard.*

*Concepts, Applications and Emerging Opportunities in Industrial Engineering*

board display is shown in **Figure 12**.

must add production time shift.

parameter is used in the production schedule.

This dashboard to display production simulation with scenario D minus 1 is called the production planning and scheduling (PPS) dashboard. The PPS dash-

Production planning and scheduling can be setup on the dashboard. Before production, event schedule executed the schedule simulated using relevant parameter of production control. If by simulation target of production can be achieved, the scheduled plan decided to be used as production schedule in production floor. But if schedule failure, must be set up new production parameter to control and optimization the process, and with the new parameter once again the production event must be simulated. If the process objective can be fulfilled by this parameter, then the

Control parameter provides in the prototype PPS dashboard, and the parameters used to simulate production process are takt time and cycle time. Cycle time, which is higher than takt time, means capacity of production is lower than the customer demand. For this case the production system is multistage production it is mean all cycle time in each production stage must be equal or lower than takt time. If one of cycle time higher than the takt time, production output will not full fill the customer demand, also there is a bottleneck in one of production stage certainly. If the difference of the takt time and cycle time relatively small, the solution is using extra time in the production floor. But if the difference significantly high the production system

Control parameter can be directly input to the dashboard use block *Input Parameter* as shown in **Figure 12**. Also using facility provide in the windows dashboard system is with push menu *Input Production Parameter* which is prompt input dialog for input control parameter, the result also displayed in block Input Parameter. For simulate the process must be push each process menu, *Welding* 

*Production planning and scheduling (PPS) dashboard. The dashboard consists of: 1.Dashboard name, 2. Simulation Title, 3. Dashboard Menu, 4. Input parameters, 5. Product name and production schedule, 6.* 

*Simulation Results, 7. Graph Display, and 8. Dynamic system display.*

**22**

**Figure 12.**


The design of the manufacturing control dashboard is still limited capability as integrated tool for integrating production information from welding station,


#### **Figure 14.**

*Snapshot information of outstanding orders status.*

**25**

*D Minus 1 Production Scenario: Production Model for Produced Hospital Furniture*

paint shop, assembly also supply of components to be integrated with SAP ERP. The dashboard is a stand-alone dashboard, and not an interface yet to the SAP system. Examples of output information of the dashboard are: information outstanding orders (**Figure 14**), information of outstanding orders and stock (**Figure 15**),

**3. Verification and validation of the D minus 1 production system**

tion normally run and capable to show good production performance.

To verify the implementation of this production system, a manufacturing execution system (MES) is used which refers to the ANSI/ISA 95 Part 3 Activity Models of Manufacturing Operations [22, 28]. The manufacturing operations

Verification of D minus 1 system is intended to ensure that the functions of manufacturing operations can be operated by providing properly prepared information from the PPS and PEMPIM dashboards, so the production of each worksta-

The verification process begins with processing the product orders into a production schedule and is detailed at all workstations following scenario D minus 1 for the shipping period ST and the detailed schedule must be available at each workstation. This detailed schedule information is then passed on to the production tracking function to ensure that all materials to be used in the process at each workstation are available. For this purpose, the information is provided on the dashboard

To ensure that the process can be carried out, the production resources must be available, and for that, the availability of production resources as schedule is verified by using the information on resource requirements at the workstation using the

The verification process is accepted if the system can provide information about

To validate the production system is done by validating the dispatcher function and manufacturing execution. This validation process is intended to ensure that the

the availability of production materials and resources to the dispatcher for each production plan in each workstation according to the production schedule.

information of production and shipping (**Figure 16**), etc.

functions are shown in **Figure 17**.

*Snapshot information of production and shipping.*

**Figure 16.**

in the material tracking function.

dashboard of available source information.

*DOI: http://dx.doi.org/10.5772/intechopen.93691*

**Figure 15.**

*Snapshot information of outstanding orders and stock.*

*D Minus 1 Production Scenario: Production Model for Produced Hospital Furniture DOI: http://dx.doi.org/10.5772/intechopen.93691*

**Figure 16.** *Snapshot information of production and shipping.*

*Concepts, Applications and Emerging Opportunities in Industrial Engineering*

buffers, paint shop WIP buffer, and assembly WIP buffer.

purposes to show target of production and realization.

components supply for special case.

of the machine to forecasting capacity of the workstation.

4.Production WIP menu: It is for manufacturing control purposes, consists information of WIP buffer of supply from internal supplier, welding station WIP

5.Target and production realization menu: It is for manufacturing control

7.Tool for input components supply menu: It is additional menu for input

The design of the manufacturing control dashboard is still limited capability as integrated tool for integrating production information from welding station,

6.Machine loading simulation menu: It is additional tool for simulating loading

**24**

**Figure 15.**

**Figure 14.**

*Snapshot information of outstanding orders and stock.*

*Snapshot information of outstanding orders status.*

paint shop, assembly also supply of components to be integrated with SAP ERP. The dashboard is a stand-alone dashboard, and not an interface yet to the SAP system.

Examples of output information of the dashboard are: information outstanding orders (**Figure 14**), information of outstanding orders and stock (**Figure 15**), information of production and shipping (**Figure 16**), etc.
